**Mirror Image of Francois Dions Page**
When I drove my Zagato from Montreal to the south east US,
I had checked pretty much everything there was to check.
But as Murphy's law would have it, I hadn't tested much
the wipers. And of course, it rained... It rained so hard
in New Jersey that people were stopping on the side of the
road. I tought, no problem!, as I turned the wipers on.
Finally, put all the bolts back and test
the motor. Works? Perfect. Now put the assembly back in the car.
If you cant get it to work, try the alternator and electric motor
shops around to see if they can fix it. Else, there are used motors
out there. Check the usual suspects (Bruce's had one last I checked).
New motors are also available from certain sources too.
David Murrell contributed this information on this problem:
Lancia Beta Wipers
They moved one cycle and that was it. Panic. It's raining
hard, and no wipers, in the middle of the New Jersey turnpike.
Yikes. I searched for an overpass and tried fixing them on the
spot, but having a limited knowledge of the system at that time,
I only tried a few tricks which included testing the column switch
and applying 12v directly from the battery to the wiper motor.
It didn't move at all. Eventually the weather calmed down and
I was able to make it safely.
On the road, I had tried to remove the motor from the mount, but
removing the two visible nuts on each side of it was not enough.
Looking at it calmly under better conditions (and with a hint
by email from someone who told me to remove the whole thing,
linkage included) I realised that you cant remove the motor from the
mount, it has to come out all at once. The wiper unit as a whole
includes the motor, it's mount, a linkage for the spindles, the spindles
and an arm attached to the crank of the motor, as shown.
To remove the assembly, you have to
remove the wiper arms (they are held there with nuts and the nuts are at
the end of the spindles, hidden under a little cover), then remove the
rubber nut cover under the wipers which will reveal a 7/8" nut (at least on my 82 zagato). You will need a long
socket to remove it as the spindle in the middle comes out at least half
an inch higher than the nut. Then, remove the plastic spacers and
the linkage is now free.
Remove the two bolts on the motor bracket and
remove both sprayers (the black plastic thingys that squirt wiper
fluid) by removing the phillips screw hidden behind the hood rubber
seal. Now you are ready to take the whole thing out. If you cant
seem to get it out like that, remove the circlip holding the arm of
the linkage to the motor crank and remove the arm from the
crank. That buys you almost one centimeter of play...
Once
the whole assembly is out, you can now remove the motor from the
assembly. First, remove the plastic cover (two small bolts). Then, remove the three bolts that hold the motor and assembly together.
Now, open the black cover with the wires. Under it you'll find a
plastic gear. Check to see if it's worn down or something is blocking
it (the park switch or the intermitant switch could have broke and
block it). When you'll reassemble it, clean the whole thing and put
new grease in.
Next step is to remove the black metal cylinder. You
may have to remove two additional bolts to do that. Once everything
is free, remove the rotor from the cylinder.
Clean the inside of the cylinder, removing magnet chips etc. Clean
the rotor and check for about 0.7 ohm for each winding (the resistance
between two contacts on the shaft of the rotor, measured with a
digital multimeter). Two windings (skipping one contact) will yield
1.4 ohm, 3 would be 2.1 etc. Check all of them.
Next, check the brushes. Are they
very short? Do they conduct electricity? Check for continuity, or
resistance if you dont have that on your multimeter, between the
tip of the brush (an electrode really, probably carbon based) and
the corresponding wire soldered to the black plastic cover. Should
be a red, green and i think yellow wire. All ok? Then you are ready
to reassemble the whole thing. You'll probably need help from someone
to hold the brushes pushed in, while you put the rotor in place.
Clean the ball bearing at the end of the shaft and regrease it.
Now the most dificult part is to put back the metal cylinder without
having the rotor pulled out of it's position (the brushes cant
compete at holding the rotor against the magnet pull, so you will
need to hold the rotor).
From: "Dave Murrell"
While James Seabolt had this to say:
Date: Thu, 28 May 1998 07:01:01 -0400
From: James Seabolt
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francois@hyperreal.org