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General convetions in documenting my projects
There are a few simple rules to make life easy, but if they
are not known, or ignored they can make life quite miserable.
Some project files are present in Acrobat PDF form. It is
a very popular document format used for presenting electronics datasheets,
application notes and various other documents. You will need Acrobat Reader
to see these documents, which can be downloaded freely from Adobe's site
:
PDF document page size usually is A4, but it can be A3,
A2 (or similar) as the size of the contents may require it.
It
is very important for printing PCB drawings that you print them
with "Fit to page" option UNCHECKED. Otherwise, the rescaling
tht the printer driver does will distort the PCB drawing, the pin distances
being extremly important ( while you can still fit a resistor if the hole
goes 0.5mm in one direction, I'd like to see you do that with the pins
of an IC...)
Viewing PCB drawings and transfering them to a PCB :
The most used layers when creating a PCB layout are TOP,
BOTTOM, COMPONENT SIDE SILK, DRILL MASK. Others, less frequently used
: solder side silk, resist mask, SMT mask. There can be more layers for
traces, but more then 2 are used only in industrial manufacturing.
As a general rule, a PCB is viewed from abovewith the component
side, the side where the components are placed, towards the viewer
- TOP, sometimes referred to as C1, is the top layer with copper traces.
Viewed from above, this is always presented as is.
- BOTTOM, sometimes referred to as C10, is the bottom layer with copper
traces.
- The editor I'm using uses top view at all times. Exporting the
bottom layer requires that I mirror it so it can be used for transfering
it on the copper, so :
- When presented standalone, BOTTOM is viewed from bottom upwards.
It is the mirror view (horizontally flipped) of the top view. Keep
this in mind if you are puzzled why the holes appear not to be in
the same place for each layer.
- When presented in a multicoloured combo with all layers, the BOTTOM
layer is presented as viewed from above. (though this setup will
be rare)
- COMPONENT SIDE SILK, sometimes referred to as CSLK, is the drawing
that is painted on the component side of the PCB to indicate component
placement. It is viewed from above and in general will not be drawn
on the PCB (factory usually does), only used as a separate guide for
component placement.
- DRILL MASK, sometimes referred to as DRILL, is the layout for drilling
the holes in the board for component pins, mouting screws, etc. It is
viewed from bottom upwards, same as layer BOTTOM.
- SOLDER SIDE SILK, sometimes referred to SSLK, is the drawing that
is painted on the solder side of the PCB to indicate component placement,
when applicable (usually some SMD components). It is viewed from the
bottom upwards (like layer BOTTOM) and in general will not be drawn
on the PCB (factory usually does), only used as a separate guide for
component placement. Will be presented only when there are components
placed on the solder side.
- RESIST MASK is rarely used by the average amateur. It is a protective
paint that is placed on the board, with only the pads left uncoated
so solder can adhere. Since the manufacture requirements for this is
not easily at the disposal of the average amateur circuit builder, I
don't present these. RESIST MASK usually is drawn for TOP and BOTTOM
layer, viewed accordingly (layer facing the viewer).
- SMT MASK is related to Surface Mounted Technology - components mouted
directly on the surface of the board, including pin soldering. Since
I used SMT very rarely, I stil haven't figured this out, so it's meaning
will be described in a later update.
Drilling conventions :
Since I need not export for a drilling machine in an industrial process,
the DRILL MASK will show each pad that has a hole with the pad outline
and fill as black and the hole as white in the center. Since hole sizes
can be difficult to figure out, here's a table with the most used hole
diameters and when they are used :
Hole diameter
|
Usage |
0.8mm
|
IC pins, most small packaged resistors and capacitors,
low power diodes, low power transistors (TO92, TO18, etc packages) |
1mm
|
Medium power diodes, some carbon resistors rated
above 1W, large electrolythic capacitors, small connectors, jumpers,
wires up to 0.8mm diam. |
1.5mm
|
adjustable capacitors (trimmer), adjustable resistors
(trimpot), TO220 packaged (and similar) transistors, IC's |
3mm
|
M3 mounting screws |
For other more exotic componets like coils, transformers, other large
packages, wires soldered to the board, higher power devices, shielding,
etc, check the lead diameter and drill a hole slightly larger then that
value.
Some limitations :
The schematics and PCB design software I am using has some limitations,
that text associated with components cannot be moved independantly. Consequently,
sometimes in a schematic or CSLK or SSLK component names and/or values
may partially overlap. While in some cases I manage to correct this in
the files that I post, this may not always be the case. You'll have to
try and figure out which is which.
For some projects that use high density traces and placement on both
sides of the PCB, I may present an aggregate view with all layers stacked,
each having an amount of transparency and a different color. However,
it's up to you to solve the overlapings.
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