Redesign of Furniture & Fixtures for Bombay Suburban Trains
Anshuman Singh, Guide: Prof. U.A. Athvankar IDC,IIT Bombay, Powai,Bombay 400 076


General Description

Top view of the layout depicting the 15 seats, located next to the doorThe proposed solution is for the space between the facing pair of existing seats. There are 15 semi standing seats proposed in this area. There are 4 seats which are mounted against the partition on either sides. One seat is mounted on the coach wall. There are three pairs of staggered free standing seats. The seats are mounted at 700 mm. The width of the seats are 350 mm. The distance between the side and the central rows of seats is 300 mm. (See the attached drawing). There are set of supports for feet at 100 & 200 mm, side supports at 1050 mm and overhead grasps at 1800 mm. Luggage racks under the seat and overhead. Additional fans and lights are provided for better ventilation and illumination. Individual criteria are detailed below.


Space management
To tackle the high commuter density efficient use of space was a prime concern. In this final solution 15 commuters can be accommodated. This space is equivalent to the space currently occupied by the pair of facing rows of seats. All the 15 commuters will remain at equal level of comfort.
The space between the rows of seat is optimized for the leg room. The space is just sufficient for a person to pass though sideways (see photograph for idea of space). If enough space is provided for a person to pass straight then, another commute may come and stand in between and violate the personal space of the seated.

Ergonomics
It was essential to come up with a new set of dimensions to meet these requirements. By way of experimentation and research the dimensions for the seats were fixed. The height of the seat was fixed at 700 mm to suite the 50 and the 95 percentile. Provisions for footrest were made at 100 and 200 mm from the ground primarily for 5 percentile in the stand alone seats. The width of the seat is fixed at 350 mm to accommodate 95 %% buttock width. The other dimension is 150 mm, divided into two halves. One half is horizontal and the other is inclined at 30’ from horizontal to support the thighs. This angle was changed from 45 to 30 degree to avoid slipping that was observed for 5%% Indian male in the experimentation
 


Simulation showing how 5, 50 and 95 percentile people adapt to the sitting height of 700 mm.



Comfort
  1. Physiological Comfort

  2. The seat is designed keeping the short duration (1 hour or less). The concept of semi seating was introduced because of the stated reason. The conventional seats are not eliminated from the coach. This gives the commuters an option of choosing the type of seating in accordance to the duration of journey. The seats are provided with circular vents to take care of perspiration. The semi standing position is not recommended for longer journeys. Cushioning was avoided as it is prone to vandalism and repeated abuse may make it difficult for maintainence. However the First class coaches can be provided with cushioning. In such case, the material that can be used is Integral Skin P.U. Foam. These seats will then be extruded and the top surface can have linear grooves running along the length for ease of manufacturing. If cost becomes the deciding factor then the conventional means of cushioning (P.U. foam or Coir) an be used on top of the proposed seats with upholstery.
     
  3. Support and Stability

  4. The support system was provided keeping in mind the flexibility of posture. The supports were in the form of
    Illumination:
    Additional fluorescent lights are proposed to enable the commuters to read newspapers. These luminaries will have reflectors at the back so that the light does not interfere with the fans and is directed to the commuters.
    Psychological Comfort:
    The claustrophobic feeling one generally encounters was avoided by raising the level of the seat to 700 mm. This facilitates the seated to come face to face to with the standees.
    The seating configuration normally does not allow commuters to sit face to face. This allows for adequate personal space for sitting or reading (see the picture). However if commuters are a part of the group, the commuter sitting in the center can turn at 90 degrees and interact with the other commuter.

    The spacing between the wall mounted seats and free standing seats

    Luggage Space:
    Luggage space was added to the usual luggage racks. This luggage space was divided into two parts. One was the overhead space (perpendicular to the existing luggage holds). The second was provided under the seats (aligned with the partitions.) the latter is primarily meant for the office bags and is smaller in size, while the former can be used to for larger luggage.

    Material & Manufacturing Considerations:
    The top of the seat can be made by cold rolled extrusion or pressing and punching operation. These may be possible as Indian Railways have a good workshop setup. The end of the seats are plugged with PP plugs with filleted ends to avoid injuries. For smaller trial runs the same can be made in FRP. The vertical support is MS tube which is fixed to the footrest unit below. The footrest unit can be sand cast and in turn can be bolted in to the floor. The grips and other support are MS extrusions.
    The walls are prone to stickers and graffiti . These can be coated with Silicone rubber based release coat (similar to sticker release) over the normal coat of paint. This will be resistant to graffiti using normal paints. The stickers can be taken off easily form this coat. Special spaces without silicone release can be sold as advertisement spaces to fetch extra revenue.