Real Life Scenarios That You Can Profit From WE'RE YOUR EMPOWER COMPANYsm Click here to learn more We have not divulged the names of the customers in the following case studies in order to protect their privacy. But each event happened, as is documented in our files. POWER QUALITY MONITORING AT A MAJOR PUBLIC SANITATION FACILITY This customer had experienced bouts with malfunctioning equipment suspected of being influenced by poor power quality. Included in the vast array of equipment at the facility were numerous soft-start motor controllers and variable speed drives for large loads. The preferred monitoring equipment would have to sample waveforms at a high rate, perhaps fast enough to measure the 60th power harmonic. It would also have to be able to capture waveforms under a variety of circumstances and triggered by numerous events, sometimes external, sometimes internally determined. Manufacturer reputation and local support were also important factors for the facility to consider. This was going to be a major procure- ment for the department, management was reluctant to spend that much money on one piece of diagnostic equipment, and there was no room for error. After reviewing power monitoring and analysis systems for over a year, the customer chose the Power Measurement 7700ION and Pegasys. The local (Hanover Technical) sales rep instructed facility personnel in the configuration and operation of the monitor and companion analysis software. One particularly pesky soft-start controller on a large pump had been a source of considerable irritation. It had never performed to spec- ification since installation, and various means of remedy provided by the manufacturer had failed. The 7700ION monitor was configured to capture waveforms for voltage and current at the instant of startup. Status inputs would allow the triggering by closure of a controller dry contact, or current inrush at a predetermined threshold could be used to trigger it as well. The waveforms showed that during startup, two of the three phases were not firing 120 degrees from each other, but were in sync. The controller was returned to the manufacture to have the malfunctioning circuitry replaced and the problem was resolved. YOU DON'T HAVE TO ENDURE THE COST AND AGGRAVATION OF POOR POWER QUALITY OR EVEN MALFUNCTIONING EQUIPMENT AS THIS SITUATION SOMEWHAT SURPRISINGLY TURNED OUT. HANOVER CAN PRESCRIBE THE RIGHT MONITORING AND ANALYSIS SYSTEM FOR YOUR SITUATION. For numerous case studies on power monitoring, analysis and control solutions, visit PML POWER QUALITY MANAGE IT OR ENDURE THE CONSEQUENCES In late 1992, a manufacture of instrumentation was concerned with power quality in an office full of computers, printers, and copy machines. It was suspected that line voltage transients and/or common mode noise were causing program interruptions at PCs in the area. To better understand the problems, measurements where taken. Voltage and current waveforms were collected at the distribution panels for each of the phase conductors feeding these circuits served by this switch gear. Similar data was collected at the panels. Neutral-to- ground voltage at the panel, and the combined neutral current at the split point between the panels was measured. The system one-line diagram and specifications for the transformer and wiring was obtained from the facility’s electrical engineer, and this information was forwarded to Power Quality, Int'l, one of the firms we represent. A single filter was purchased and installed in accordance with PQI’s recommendations. In this case, a panel 230 feet from the transformer and switchgear was designated as the point of filter application for this demonstration. Another panel 100 feet from the target panel is on the same circuit and serves the same office area. Total current load and transformer heating were not concerns in this case, since the circuit and transformer were operating well below rated capacity. A PQI HarMitigator(tm) - I0Filter(tm) was connected at the target panel by installing a three-phase breaker and making the neutral connection. The installation of the I0Filterâ was made without interrupting service to the computer loads and no adverse affects were noted when the filter was placed on-line. Zero sequence currents from the adjacent panel were also drawn to the filter rather than returning to the distribution transformer. After about a month, an attempt to conduct further tests with the filter switched off met with objections from the office manager because the group had experienced fewer computer problems after the filter installation and they didn’t want to risk possible work stoppages. How much more proof do you need? Give us a call. Let's discuss how Power Quality Int'l can help reduce power quality problems within your electrical system. COMPUTER SCREEN FLICKER MAKES WORKERS SICK TO THEIR STOMACHS In the world of power quality, very little is ever as simple as it may seem. A multi-branch banking firm was referred to Hanover Technical Sales by one of our other customers. At one of their branches, they experienced periodic and somewhat predictable situations wherein the computer screens in one part of the building showed a most disturbing trait. When the building was occupied during the normal course of the day, the images on computer screens would shift back and forth about an eighth of an inch at a frequency of about three times per second. After trying to work at their computers for more than a few minutes at a time, employees complained of feeling sick to their stomachs. A rep from Hanover visited the site and confirmed the phenomenon. It was very annoying to try to concentrate, to say the least. The bank's technology troubleshooter was perplexed. He suspected that there was a power quality problem, but the utility indicated the power to the building was AOK. If there was a problem, it had to come from within. No indication was given as to whether or not the utility had indeed tried to find the problem for the bank and failed. An electrical testing firm was brought in by Hanover Technical Sales to try to identify the problem. Harmonics on the internal power lines would be the first suspect, but no appreciable levels could be recorded. Subsequent power monitoring showed nothing that would point the finger at the flickering screens so noxious to all. Discounting the possibility of supernatural forces, the test firm then brought in test and measurement equipment not normally associated with a power quality investigation. A thorough analysis determined another physical phenomenon was playing a role in the flicker. It wasn't power quality, per se', but an improper wiring procedure that caused the flicker. The result was a magnetic imbalance in part of the building that was strong enough to affect the path of the particle beam in the computer monitors. It's a rare occurance in the world of unusual power phenomenon, but it happened. Flat screened laptop computer monitors would not be affected, by the way. No, we're not going to tell you how we were able to arrive at that determination. We don't believe in giving away the milk. It makes it more difficult to sell the cow if you do. But if you have problems you suspect may be caused by power quality, give Hanover Technical Sales a call. We can put you in touch with people who have both the right equipment AND the experience to make it work. IT ISN'T THE MONEY At least it's not the direct cost of a product or service that moti- vates some firms. At least one company saw that the cost of electri- city was minimal compared to it's overall cost of doing business. It's just that when less than perfect power reliability disables a workforce of hundreds or even thousands of people until power is restored, something had to be done. This one in particular also suffered the hidden cost of having to do rework in many cases. One may argue that given sufficient quantity and large enough UPS units, virtually any business can be conducted without significant impact. Truthfully, though, the direct cost of UPS units is further biased by implementation problems that just add to power quality problems in many instances. So this company decided to create a utility within their own physical boundaries. They realized that unless it was better than what their present utility was doing for them, much better in fact, that it would be a terrible waste of the company's time and money. Optimizing the operation of such a utility would have to be the task of some very smart device or devices. Was cost a factor? You can bet not. For them, the cost of electricity was less than a half percent of annual sales. But one power outage or one instance of poor power quality could cost the company millions of dollars in productivity and sales. This system had to operate around the clock, automatically, and at discrete points around the facility if need be. It had to be able to control the power flow. To do so meant constant monitoring of all the key power parameters. To do so simply and flexibly required that all the monitoring, analysis and control be contained within one functional device at any particular location. The undeniably best solution was provided by Power Measurement. Their system incorporated monitor/analyzers with built-in programmable control architecture. The system is flexible enough to allow the customer to reconfigure it if their needs or their energy strategy or reliability philosophy changes. And as the technology is advanced, the flash memory utilized in the "smart meters" can be reprogrammed, while in operation, to incorporate those upgrades. The system, viewed thru Power Measurement's Pegasys software, was brought into better focus than the customer expected. As a result, they were able to identify more distribution system problems than they ever realized they had ... and resolve them earlier on, with better preparation, and perhaps at a lesser cost and with lower secondary impact than they otherwise would have been able to do with more conventional, but now outdated "smart metering" provided by others. 1000 KVA TRANSFORMER FAILS IN A HOSPITAL A 1000 KVA dry-type transformer failed, leaving the hospital without power in one of its critical care areas for a short while. Fortunately, the transformer was part of a double-ended unit substation, and after switching over to the other side, power was restored. Trouble was that the second transformer was equally old, of the same design and brand and feared to be the next to fail. While it could indeed last for years, that was a risk to be avoided. A replacement for the failed unit was needed as soon as possible. An electricl testing firm was called in to survey the damage and effect a remedy. They were given a turnkey purchase order to complete the replacement. Then, in conjunction with Hanover Technical Sales, we measured the transformer containment, acquired all necessary technical data and ordered a replacement core and coils (upgrading from aluminum to copper)from a local transformer manufacturer. The switchgear and transformers were on the second floor level and embedded deeply within the utilities room. A very limited space was available within which to force the new core and coils in, and the old ones out. Tearing out equipment and support beams was out of the question. A rigging firm was contracted to hoist and move the assembly. An electrical contractor was engaged to handle the installation details. Upon installation completion, the system was thoroughly tested and determined it to be fit for energization. All went smoothly, within budget, on time and without the need for an outage. The project leader also took responsibility for cleanup and disposal after the job was completed. When your back is against the wall, call Hanover Technical Sales, Inc. We can team together with the right firm to arrive at the right solution for your critical power delivery emergency. HOW MUCH IS A LIFE'S WORK WORTH? Over half of the people involved in lost time accidents resulting from accidental exposure to 480 volt circuits or short circuit flashes, etc. never return to work. Never! Ever! One company sought a means of reducing the risk of line clearing when troubleshooting a piece of machinery in the factory. They wanted a meter that minimized the number of settings, was auto-ranging on both AC and DC, had a high input impedance to eliminate flashovers, an easy to interpret display, and no way that the meter could, by itself, cause a short circuit. The solution, a TEGAM 110A hand-held safety voltmeter. Its virtues include all these features. 10 megohms of impedance, 1 meg in each lead alone, virtually eliminate the chance of a meter allowing a significant current to flow or flash thru its circuitry. It's either on or off. The user merely needs to touch the probe tips to the c ircuit to determine once and for all, whether the line has been cleared ... and we mean totally cleared ... no voltage whatsoever! The 110A is a versatile line clearing voltmeter for circuits to 1000 volts ... and has been tested to 2,500 volts without damage to it. It's the best combined safety and productivity tool of its kind available. The cost, less than $150.00 from Hanover Technical Sales, Inc. Another company wanted a meter that could be used to troubleshoot electrical power and control circuits in an industrial, commercial or utility setting. Their simplicity and productivity needs were similar to the first company, yet it also had to have some safety features as well. Not surprisingly, they also wanted to use the meter for more than line clearing. So it had to reject so-called phantom or induced voltages displayed by typical high input impedance DVM's used for electronic testing and troubleshooting. You know the kind ... they are sold by every Tom, Dick and Harry electrical distributor in the phone book under the name of ... well, we aren't going to get into that. And in the presence of harmonics found in most any non-lighting circuit these days, it had to read True RMS values, not just some averaged value at 60 hertz ... to 750 volts. The solution was TEGAM's 125 VOLTMAN TRMS hand-held safety and troubleshooting voltmeter ... it even auto-ranges when "volt-less" CONTINUITY is found ... priced by Hanover at less than $280.00. Not everybody needs TRMS capability in a hand-held safety voltmeter. That's why a third company chose TEGAM's new 122 meter available from Hanover at less than $150.00 each. The 122 provides phantom or induced voltage rejection, auto-ranging to 750 volts like the 125 meter, and sinle two-position switch simplicity. Like the others, it's a two- fisted meter that puts the technicians attention where it ought to be, on the tested circuit. And it has audible warnings to indicate AC, DC or CONTINUITY. Blinking lights signify the presence of voltage. It's a great little troubleshooting meter that every electrical technician ought to have. Certainly a workman's life and limb are worth more to your company than $280.00. And the productivity that TEGAM brings to your technicians is well worth taking a second look. Give Hanover a call today! POOR POWER QUALITY GOT YOU "UPS" THE CREEK? Many computer centers rely upon UPS devices to protect critical electrical loads from power interruptions. Several years ago, one co. found that their UPS was switching into bypass for no apparent reason. The total load was well below the nameplate capacity of the UPS. Because most of the loads connected to the UPS were single phase, non-linear (computer terminals, printers, modems and facsimile machines), harmonic distortion was immediately suspected as a possible cause. A detailed power quality audit confirmed high zero sequence harmonic currents (180hz) on the neutral conductors and excessive harmonic distortion of the voltage, well above the IEEE Standard-519- 1992 guideline of 5%. The company felt that while the IEEE Standard 519-1992 guideline of 5% voltage distortion is acceptable for general commercial loads, a 3% voltage distortion guideline would be a more prudent goal for their data processing facilities. The immediate goal was to correct these problems and to provide operational and power quality protection for future expansion of critical loads. One approach to solving this problem might have been the installation of a new service utilizing over sized neutrals and a K-Factor rated transformer (a standard industry solution that attempts to survive harmonic environments through oversizing). The company was aware of the fact that a K-Factor rated transformer would not improve power quality and may even make the power quality problem worse. So they preferred a solution that would actually remove the harmonics from the system. It was decided to install a PQI HarMitigator(tm) type I0Filter(tm). This ‘shunt’ filter is unique in its ability to cancel zero sequence harmonic currents within its ultra low impedance windings. Install- ation of the I0Filter(tm) would allow them to use all of their exist- ing equipment while vastly improving power quality and system perform- ance. They also wished to be able to load the UPS up to its full nameplate capacity. The results obtained with the I0Filter(tm) installation were instantaneous. After the installation, the UPS automatically switched out of bypass. Total Harmonic Distortion of current was reduced by more than 65% and Total Harmonic Distortion of voltage was reduced from a high of 6.5% to less than 2%. As an added benefit, the I0Filter(tm) also acts as a phase balancer which has a very positive effect on the UPS. Want to improve electrical power system performance? Call us! We're Your Empower Company. Together with Power Quality Int'l we can help you reduce power quality problems within your electrical system. (Special thanks to Power Quality, Int'l for their cooperation when we drafted some of these case studies)
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